My question is about the following:
Using the Axiom of Choice show that:
If $\kappa\ge\omega$ is a regular cardinal, $\gamma\le\kappa$, and $\langle A_\alpha\mid\alpha\lt\gamma\rangle$ is a sequence of sets each of cardinality less than $\kappa$, then $|\bigcup_{\alpha \lt \gamma} A_\alpha| < \kappa$
I found an answer here: Regular cardinals and unions but I can't see where it uses the axiom of choice. Any help would be much appreciated!
First of all, the definition of regular cardinals does not depend on the axiom of choice, even in $\sf ZF$ regular cardinals are those which cannot be expressed as a "small union of small sets". The proof that every successor cardinal is regular, however, does use the axiom of choice, i.e. there are models of $\sf ZF+\lnot AC$ in which $\aleph_1$ is singular, despite being the successor of $\aleph_0$.
Secondly, you are using the axiom of choice when you choose a well-ordering for $A_\alpha$. The proof would usually go as follows:
But we cannot always choose such sequence of well-orders. For example, the union of countably many sets of size $2$ might not be well-orderable at all. Or the countable union of countable sets might have cardinality $\aleph_1$, in which case $\aleph_1$ is not regular.