This might be silly but it puzzles me. Let $M$ be the closed upper hemisphere of $\mathbb{S}^2$. This is a manifold with boundary. Is it diffeomorphic to a closed disk in $\mathbb{R}^2$?
These manifolds are definitely homeomorphic, via the projection map $M \to \mathbb{D}^2$: $(x,y,z)\mapsto (x,y)$.
However, this map is not a diffeomorphism. Its inverse $(x,y)\mapsto (x,y,\sqrt{1-x^2-y^2})$ is not differentiable at the boundary.
Whatever meaning you assign to diffeomorphism for manifolds with boundary, you are going to have to admit that the hemisphere and the disk are diffeomorphic: just use the stereographic projection instead of the coordinate projection you mentioned.